AWG (AMERICAN WIRE GAGE) CONDUCTOR SIZE DESIGNATION BASIC AND TUTORIALS



What is the American wire gage?

American wire gage, also known as the Brown & Sharpe gage, was devised in 1857 by J. R. Brown. It is usually abbreviated AWG.

This gage has the property, in common with a number of other gages, that its sizes represent approximately the successive steps in the process of wire drawing.

Also, like many other gages, its numbers are retrogressive, a larger number denoting a smaller wire, corresponding to the operations of drawing. These gage numbers are not arbitrarily chosen, as in many gages, but follow the mathematical law upon which the gage is founded.

Basis of the AWG is a simple mathematical law. The gage is formed by the specification of two diameters and the law that a given number of intermediate diameters are formed by geometric progression.

Thus, the diameter of No. 0000 is defined as 0.4600 in and of No. 36 as 0.0050 in. There are 38 sizes between these two; hence the ratio of any diameter to the diameter of the next greater number is given by this expression


The square of this ratio = 1.2610. The sixth power of the ratio, that is, the ratio of any diameter to the diameter of the sixth greater number, = 2.0050. The fact that this ratio is so nearly 2 is the basis of numerous useful relations or shortcuts in wire computations.

There are a number of approximate rules applicable to the AWG which are useful to remember:

1. An increase of three gage numbers (e.g., from No. 10 to 7) doubles the area and weight and consequently halves the dc resistance.

2. An increase of six gage numbers (e.g., from No. 10 to 4) doubles the diameter.

3. An increase of 10 gage numbers (e.g., from No. 10 to 1/0) multiplies the area and weight by 10 and divides the resistance by 10.

4. A No. 10 wire has a diameter of about 0.10 in, an area of about 10,000 cmils, and (for standard annealed copper at 20°C) a resistance of approximately 1.0 #/1000 ft.

5. The weight of No. 2 copper wire is very close to 200 lb/1000 ft (90 kg/304.8 m).

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